Mission accomplished, BBHN is now running on my Linksys. I tried rewriting the linux partition using mtd with both the stock Linksys and BBHN bin files, no joy. With the ddWRT bin file it worked as advertised. It's not about filesize, the BBHN is actually smaller than the other two bin files. The router rebooted with ddWRT and from from its' admin page I could install BBHN. I don't know what the difference is between these bin files nor why you can't install BBHN from OpenWRT but you can from ddWRT, but suffice it to say that it's possible to get there from here but not directly. Hopefully this thread can help out the next guy who wants to get from OpenWRT to BBHN.
Thanks for nudging me along with this.
Mark K5LXP Albuquerque, NM
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